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Fabric

Design CAD

The realization of a fabric begins with the preparation: the design process begins with research into the newest trends in patterns, textures, colors and yarns.

Our ability to perceive future trends comes from travelling the world, meeting specific customer requests and several kinds of other informative material.

If we’re working on a jacquard fabric, we start with a sketch, and we have to take into account the desired effects and the density of warps and wefts. Once the sketch has been finalised, each color is connected with a corresponding weave through the CAD program.

At this stage it is now possible to see how the fabric will look in an area of the program designated for simulations.

The CAD generates a file with a progressive code that is transmitted to the loom via the network.

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Warping

The weaving preparation starts with the making of the warp.

At this stage the threads in the warp are sorted according to a precise design and subsequently rolled onto a special support: the beam.

Inside the warping department are machines with different characteristics capable of covering different production needs.

Thanks to recent huge investments in machinery, especially in the new Multimatic warper, it is possible to make warps with particular color notes and different yarns, all in a very short time.

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Weaving

It is at this stage that the creation takes shape and the effects and aspects of all the previous processes emerge, expertly woven.

The play of warps and wefts mixing together make the emotion, expectations and ideas touchable by hand.

Our weaving plant has flat frames for production of plain weave fabrics and jacquard frames for more complex and decorative weaves.

Appropriate adjustments and the use of several different warps on the same loom can lead to the creation of impressive fabrics. The experience and constant desire to experiment, allow us to create very different products, from fabrics with light and regular yarns to more complicated ones.

Thanks to the evolution of management programs we can also supervise the production aspect and quality in real time.

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Finishing

Expert eyes and skilled hands control every meter of fabric before we proceed with finishing.

It is at this stage that the alchemy and technology of the various finishing steps make it possible
to create all the characteristics requested by our customers, giving to our fabrics an inimitable and unique “hand and aspect”.

An additional and final quality control is done before sending the fabrics to our customers around the world.

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